Tag Archives: Cabin

You mean the foundation comes before the house?

I know, I have been posting way too much about the (slow) progress we have been making on the deluxe deer stand.  Sorry but that’s been a large part of what we have been doing lately.  So, we have been digging and concreting and cussing like mad to build a foundation under our already-built house.  Originally, we built the place on a post-and-pier foundation and that will remain the true foundation but we decided to add a traditional foundation (sort of) to give us some storage under the place and to cut the wind/cold in the winter.  So, we have been adding footers and new concrete block walls.  The first day of concrete, Emily and I mixed around 3200 pounds of concrete which I had to carry, bucket at a time, from the mixer (electric…thank goodness) to the footer form we dug/built.  We double handled the weight and that was a drag…

Footer!
Footer!
Messy shirt after pouring concrete
I was a mess!
Storm coming in on the cabin
Isaac was more inspiration that perspiration

Those of you who know about foundations know that the footer is traditionally poured in one pour so there are no joints. That was not an option for us and since this isn’t a true foundation (except we are building it to spec aside from the joints), it should work for us.  We will have a few cold joints but they will be connected by rebar and buried well below the frost-line.

Grandpa laying concrete blocks
Emily’s granddad…87 years old and hardly slowing down!

Emily’s grandfather, Emily and I set the corner last weekend.  The corner blocks have to be level/square/plumb and can be a pain the the hind-end.  So, it took us 5 hours to lay 5 blocks (also, see cussing mentioned above…there were a few missteps), but our corner is excellent!  Emily’s grandfather is 87 and worked every bit as hard as we did.  He slung block around and stood in the ditch all day helping us get things right…it was amazing!

Rainbow
The rainbow had to be good news!
Laying block
Emily cleaning up the joints

This weekend, Emily and I went back and laid 50-some more blocks and got the bottom third of the footer above grade.  I have to tell you, if I had it to do over again, I would definitely build my foundation before the house.  I am still quite pleased with the post-and-pier foundation but traditional foundations should definitely be built where there is plenty of room to work!

Laying block
We got a lot done before we finally stopped

Setting block is tough work and I cannot wait to have this part done.  It’s hard and I wish I had dishpan hands!  Concrete is hard on my delicate digits!  I’ll show some more details of how we plan to enclose this bottom part later but I promise to get off of this kick for a little while…bear with me?

I can dig it!

My buddy with the excavator came out again the other day.  He was able to dig some of the foundation out for me (more on that soon) but had to run to another thing he had going on.  Bravely, he left the excavator for me to use to dig additional footers for my pump house.

Digging a footer with an excavator
It is so dry!

I have run an excavator exactly one other time and that was somewhere around 2001…and that was only for 20 minutes…and it was on flat land at our place in Nashville.  Here in West-by-God-Virginia (the one true Virginia…sorry East Virginia), there is nary a piece of flat land to be found.

Running an excavator
I promise I was sober!

So, my buddy left and I went to town.  The basics of running an excavator are not hard but the devil is in the details.  I guess I ran the machine for about 3 hours and dug an ugly but usable footer for the pump house and was able to move a little additional dirt out of the way.  I had a good time doing it and didn’t get bored for even a second.  I also felt like I was still on the machine 8 hours later, swinging the arm back and forth bumping and bouncing.

Running an excavator
Some success!

I think one thing I have learned in building this house is that folks who do any sort of construction work are probably under-appreciated.  It’s hard to run an excavator well.  It’s hard to make sure walls are plumb and it’s hard to cut miters.  I think that is why Emily and I are building this ourselves and why we are particularly proud of how things are turning out.  I also appreciate that I do not have to do this every single day!

The rules of plumbing

Emily’s granddad gave me his words of wisdom on plumbing.  He said, “Always remember, hot is on the left and %#@* runs down hill.”  This weekend, we came a little closer to testing each of those rules.  Thus far, we have…uh…been becoming closer to mother-nature in a special way.

Installing drain line to the septic tank Installing drain line to the septic tank

So, that gets old pretty quickly as you might guess and we are so ready for real plumbing.  The distance from the cabin to the septic tank is around 90 feet.  I dug about 60 or so feet by hand but I just didn’t have the heart to finish it and really, I wanted it to be 3 feet deep rather than 2.  A friend of mine took pity on me.  You see, said friend owns an excavator and generously volunteered to come out and help me dig a proper trench for the waste line.  We started around 7:30 and had it dug pretty quickly.  In fact, we had all of the pipe glued together and buried in place before lunch.  That’s even including the obligatory trip to the plumbing store to get missing parts.  PVC pipe is really great but not flexible so when you need a 22.5 degree elbow, a 45 degree elbow just won’t work.

Installing water line

Emily brought us some Taco Bell and my friend and I ate too many bean burritos and tacos.  After a quick lunch, we dug a second trench to install the clean water line from the cistern to the house.  The water pipe I bought is rated to 200 psi which is capable of being directly buried and all that, but I decided to bury it within a PVC conduit just to give another protective layer to the water pipe from which we will hopefully be drinking.  We kept digging (close to the house which was a little scary) and had another 3 foot trench dug and water line reburied by supper time.

Installing water line

There is still plenty of work to do, but we are much closer to testing whether we suitably followed both rules of plumbing.  I especially hope we got the second rule right!

Winders and sidin’

Emily and I were talking about the deluxe deer stand the other day…we poured piers for the foundation, built the floor, set all of the walls and the loft and the roof…and all of that happened pretty quickly.  It seems like we have been putting siding on the building since before I hit puberty though.  How did we build the entire shell in what seems like less time that it is taking us to get the shell covered?!

Siding almost done
Siding almost done…the gap is where the porch roof will tie in

I guess like everything, when the more detailed work gets going, things necessarily slow down.  We are taking our time installing the siding so the rain will hopefully remain outside.  Anyhow, we have finally finished siding 3 of the 4 walls.  We’ll finish the 4th wall when we get a deck built around that back side.  It’s just too high to do the peak until then.

All of the windows are installed!
All of the windows are installed!

We finally installed the final window last weekend as well.  How many executive deer stands do you know of that have nice big windows?  We still have one door to install (on the back where it is so high) to finish the outer shell.  I’ll tell you, windows are wonderful!  Emily and I looked across the hills and the windows make the deer stand just about perfect!

Our view of the mountains
Our view of the mountains…from the ground

I know you are probably wondering about the waspers I talked about a few weeks ago.  They were not kind neighbors so I bought a brand new can of wasper spray at the Piggly Wiggly (not really…it was Kroger…PW  just sounds better).  I emptied the entire can shooting directly up into the “nest hole” where millions and millions of waspers poured out.  Of those millions, I think 7 died.  The spray can said the stuff killed for 24 hours.  We came back a week after spraying and the waspers were still all over their nest.  I know the can wouldn’t lie so my only explanation is that those bugs are seriously tough.  I am rethinking my relationship with the wasper family.  I think next week, we will take them a loaf of banana bread and a nice quiche.

Siding and some difficult neighbors

As with most of the country, it has been hot as blazes here in West-by-God-Virginia. Since the heat may continue on until Christmas, we decided to continue to plow onward with the work on the cabin, although at a slowed pace.

Installing siding on the house
Day 1 of siding on the surface of the sun

On Independence day as well as this past Sunday, we worked on hanging siding on the third side of the “deluxe shed”. In a new record, we made it out to the place at 8:30 am. You see, we usually mess around and do other things…like eat at Panera…we do that way too often.

Installing siding!
Siding complete on side 3!

We usually have to stop by one of the home improvement places and get supplies…of course, it’s the weekend so we usually sleep in too. Anyhow, with the temps, we decided to break tradition on all accounts and start early before it got hot. We did start early, but we did not beat the heat.

Thermometer showing...hot!
We took this at 9am…well, maybe not…but not long after

So, we took tons of water and wore sunscreen and hats and all of that stuff. Across the span of the two days, we were able to hang the siding on the third side of the “luxury deer stand”. It is coming along nicely.

Installing siding!

There are other builders in our neighborhood also. We tried to get to know the neighbors but they are not terribly friendly.

Bald faced hornets
The waspers!

The bottom of the cabin is exposed still and some bald-faced hornets have decided to take up residence and build a bigger-than-i’d-like paper nest. I found out that this style of hornet is really a yellow jacket variant which is in the wasper genus. For anyone not familiar, wasper is Southern for wasp. Many folks actually say it sort of like “washper”. Anyhow, the Wasper family have moved in and are not at all friendly. We’ll have to deal with that later. I will collect their home and display it as a trophy in the deluxe shed come fall…

Progress on the cabin

It’s been awhile since I wrote about the work we have done on the cabin.  Spring soccer season started for both kids so our trips to the country have all but stopped.

Siding our small cabin

Anyhow, before soccer started, we made some good progress on getting siding up on the side of the cabin Emily calls the back (but everyone else calls the front…except me, I support me wife of course!).  Siding is pretty easy thankfully so we made pretty quick progress.  The plan is to build a covered porch on the back(front) so we sided up to the point where we will tie the porch roof to the house.

Siding our small cabin

We had a covered porch at our place in Nashville when we lived there.  Even better than being covered, it was also screened in.  We haven’t officially decided whether to screen in a portion of the new place but I suspect we will have some sort of mosquito shelter.

I made the call to the electric company to get power turned on to the place.  My original hope was to bury a large portion of the line that crosses our property but the price went up significantly since I first talked with the power company.  So, uh, I like the idea of a loverly powerline crossing my view of the forest.  Anyhow, we will soon have power to the place which is sure to make the kids happy…they desperately want a fan they can sit in front of while we work.  Ahh, the life!

Siding our small cabin

Isaac, my Dad and I hauled concrete block out to the place so we can begin the work on enclosing the bottom of the place as well.  There are just so many things that all really need to happen at the same time.  It will be an interesting summer of construction!

 

 

See all of the progress on the cabin


Yoga Booty

Our winter was not a winter and I couldn’t be happier!  Still, we had to take a break from working on the cabin as the rains and soccer interrupted our schedule for most of January.  This weekend was free and absolutely beautiful so we got back to work!  Both of the kids came up on Saturday and explored the woods a good bunch with the girl down the road.  Emily and I discovered just how out of shape our ladder climbing legs had become.  We also discovered just how pasty white our skin had become.  I ended up getting another ridiculous basball cap ring from the sun this weekend…geez.

Kiddos! Kiddos!

Anyhow, we got the soffit and fascia up on the back end of the house a few weeks ago.  This weekend we got it up on both sides of the cabin so now there are no places for critters to get inside.  Spring is apparently here and the birds will soon be looking for nesting spots and the open eaves would have been prime real estate.  Crisis averted!  The drag is, installing soffit goes up 12 inches at a time so getting both sides installed took a million trips up and down the ladder.  I just cannot manage more than one piece at a time while trying to hold on to the ladder and the hammer.  Maybe I will end up with a yoga booty when this is all done!

Before soffit and fascia
Before soffit and fascia
Yoga Booty Pose
Yoga Booty Pose

Finishing the ends/corners of the soffit and fascia can be done several different ways.  I guess everyone has a preference without knowing it…the only thing is, when you see what you don’t like, it stands out like crazy…I think.  Maybe I am crazy.  Anyhow, we did it the right way so I am pretty pleased with the end result.

Tacking up the fascia
Tacking up the fascia
Soffit and fascia in place
Soffit and fascia in place

Soccer is about to start up again (we play fall, winter and spring leagues…gee whiz…too much soccer) so I am not sure what the coming weeks look like for progress but we will add the ledger boards for the deck (the board that hooks to the house) and then get siding up.  Siding should go up fast since we can cover large areas in short time with the long pieces.  We have already started to see the effects of UV on the weather guard.  The orange plastic caps on the nails we used to hang the house wrap are faded to nearly white on the two sides that get the most sun (the picture right above is a good example…compare the white nail caps with the orange caps in the picture right below).  Siding is UV resistant and is critical before summer gets here.

Finished corner - soffit and fascia
Finished corner - soffit and fascia
Soffit and fascia really cleaned up the look
Soffit and fascia really cleaned up the look

I can tell by the look on your face that you are not nearly as excited as I am to see the soffit and fascia in place, but just you wait until I get my yoga booty going!  Maybe I can work on a soffit and fascia work-out tape!  Call me the next Richard Simmons!

 

 

See all of the progress on the cabin


 

 


Some perspective on showers

Is it January?  It was beautiful today.  The building fates have been with us indeed.  We finally made it back to the property today and made some more progress on  the deluxe shed…I mean deer stand…I mean the cabin.  The weather man assured us it was supposed to be sunny and 60 so we headed out early…way before it was either sunny or 60.  It still wasn’t January cold but I could have stayed in bed pretty easily.  Anyhow, we drove out in the woods and there were icicles on the trees and everywhere else too.  We had planned to install soffit and fascia on the sides of the cabin because the wind runs right up under the eaves and gives me the heebie geebies…like it could rip the roof right off and send it down over the hill.  I haven’t hugged a ladder so many times as I have this winter as we work in the wind.  It is always windy on top of our ridge but I think winter wind is the wildest.

Installing soffit and fascia on our small cabin

Installing soffit and fascia on our small cabin

Installing soffit and fascia on our small cabin

So we pulled up and saw all sorts of icicles starting to melt and drip right down the fascia board where we had planned to work.  Time to change plans.  I guess it worked out better because dripping water running down my back would be high on the crap-I-don’t-want-to-do list.  We cut a several pieces of soffit at a time but I could only work with two pieces at a time up on the ladder.  So, every two pieces I had to climb up and down the ladder.  That makes for a slow and tiring day.

Installing soffit and fascia on our small cabin Installing soffit and fascia on our small cabin

Emily and I decided to take a short walk in the woods since we were just so doggone efficient at getting work done.  It sounded like it was raining with all of the ice melting off of the trees.  It was so cool.  The only sounds we could hear were from the forest.  I love being out there because it always seems to amaze me.  At least as many water drops ran down my back as would have if we had worked on the soffit and fascia on the side of the house.  I didn’t mind the water in the woods though.  Perspective is sort of funny, isn’t it?

 

 

See all of the progress on the cabin


Why we built a post and pier foundation

A few folks have asked recently why we built our deluxe shed up in the air on piers.  You see houses on piers near the ocean often enough but West-by-God-Virginia is not terribly near the ocean (really, check a map….)  Near an ocean, it makes sense to raise your house in the air for when hurricanes blow through or when gators need to mate (more for my bayou friends than my ocean friends).

Isaac laying in a sonotube for the pier
Isaac laying in a sonotube for the pier

The first problem we had in building this house is that we had absolutely no facilities to make building a house in the least bit easy.  We had no water, no power and no flat land.  I studied A LOT before charging head-long into house building and among foundations, it seemed that the post and pier foundation required the least amount of concrete to be mixed and would be the most straightforward for a building neophyte to pull together.  All of the concrete for this place had to be hand mixed as there is no driveway or road for a mix truck to deliver concrete.

Really helpful advice on working with concrete
Really helpful advice on working with concrete
Mixing concrete by hand for the post and pier foundation
Mixing concrete by hand for the post and pier foundation

I figured that pouring one pier at a time would be slow enough to do (unlike dealing with an entire load of concrete on a truck) that I could take the time to make sure that stuff was plumb and level and fixable if I screwed up.  It turns out that it is a slow process but definitely not simple.  I learned how to tie rebar and how to mix concrete that was not too wet and not too dry and I learned how to keep a sonotube (cylindrical concrete  form) plumb even when pouring shovels full of concrete into them.

Pouring concrete in the tubes by hand
Pouring concrete in the tubes by hand
Concrete form tubes for our post and pier foundation
Concrete form tubes for our post and pier foundation

Our soil is red sticky clay with very little rock.  I read a lot about soil types and found that if there isn’t a sufficient base under a pier, the cylinder that is the pier will push down into the soft clay like a pin through butter when the weight of the house is added.  Most recommendations suggest that a larger footprint cylinder will prevent the sinking.  They make a flared base that expands the footprint of a typical 8 inch sonotube to prevent sinking but I didn’t have those handy.  The other option is to use a bigger tube.  Twelve inch piers seemed to be the consensus for size and they were readily for sale.  Let me tell you, for simple cardboard tubes, the folks that make the forms are pretty proud of their product.  Anyhow, in addition to the size of the base, the depth is important.  In addition to needing to dig the piers deeper than the frost line, deeper piers provide more contact between concrete and soil.  That friction also prevents sinking as well.

Setting the first of the posts for our post and pier foundation Making sure the posts are plumb for our post and pier foundation

Anyone still with me?  Yeah Mom, you don’t really count here.  Anyone else?  Ok, well just in case…we connected 6x6s to the pier with a metal post base which was bolted to a J-bolt embedded in the concrete.  In some ways, I would have preferred to pour taller concrete piers rather than add a wooden post but my back wouldn’t take it.  I also did not know if I could lift that much concrete over my head to pour it into the forms.  Anyhow, the only reason it matters is that the joint between the concrete and wood is a hinge point…a point of weakness.  Solid concrete to the base of the house would have eliminated that hinge point.

The bolt embedded in the concrete pier
The bolt embedded in the concrete pier
A 6x6 post base that attaches the post to the pier
A 6x6 post base that attaches the post to the pier

My goal is to minimize hinging by making good connections, by making things plumb/level/square and by using geometry.  I connected 2×6 boards from the top of one pier to the bottom of adjacent piers.  By making triangles with the boards, the weaker tops of the 6x6s are connected to the more stable lower portions preventing movement.

Cross-bracing the posts using geometry!
Cross-bracing the posts using geometry!

So, once all of that is done, I have a pretty stable base on which to build everything else.  I am not sure that I made a compelling case for building a post and pier foundation but I have no regrets  and it definitely raises eyebrows.  Initially, I had hoped to be able to ignore the space underneath but I will definitely have to do something to protect the area beneath our deluxe shed.  The wind really howls up there and I have no interest in a Dorothy/Kansas/Toto deal where my house gets carried away by the wind!

 

See all of the progress on the cabin


We’ve been busy

Time has sort of flown with the holidays and everything.  We worked on the deluxe shed around Christmas vacation, again on New Year’s vacation and then again this weekend.  It’s been pretty warm as Januaries go so we plan to just keep on working until the caulking won’t stick any longer or until we freeze our hind-ends off (which is a real danger as we rough it in the woods if you catch my drift).  Anyhow, the last time we reported in, we were still working on getting house wrap up to protect the cabin in case we finally do get into winter.

Housewrap on our small cabin
The front of the cabin
Housewrap on our small cabin
The back of the small cabin
Putting housewrap on our small cabin
Yeah, it's steep
Putting housewrap on our small cabin
Housewrap in the wind!

Just this weekend we finished the last of the housewrap.  The peak at the back of the cabin is around 30 feet in the air.  I have a 24 foot ladder so I have a problem that requires creative bending of the laws of gravity.  It’s done now so, honestly, I am relieved.  We also got 4 windows and a door installed which leaves 2 windows and a door left to go.  The best part about having a door installed is that we can leave a few things in the cabin.  But shhhhh…don’t tell anyone.  I don’t expect any trouble and there really isn’t anything of value there but I am glad to not having to load and unload goofy stuff each trip.

Cutting out the window opening
Getting the window opening ready
The window opening happens to be over the stairwell
The window opening happens to be over the stairwell

There is a good tale of danger and daring that I need to tell you for my ego’s sake.  Last weekend we had 40 mph wind gusts so it seemed like the perfect time to install the window in the high peak in the back of the cabin.  The real problem was the window was open and unprotected from the weather so we felt like we had to get that area weathered in since the wind clearly blows against that area.  Honest to goodness, the gusts would blow us back a few steps (luckily into the house, not out) which made installation interesting.  The wind rattled everything and sounded like a freight train rolling through the uninsulated house.  At one point, we thought the roof was going to come off.  We went out to look and it was, in fact, about to come off.  The guys I hired to install the roof had forgotten to install one screw (I really have no complaints…it was an easy thing to miss).  The wind got under that spot and was wreaking havoc.  That leaves my butt holding on to the ladder for dear life to add one screw.  I got about half way up on the first attempt and it started to blow me and the ladder over.  Emily caught the ladder in motion and prevented its continued slide but without her I would have been in a bad way.    Huh…when I write it out, it seems much less dramatic that when we were doing the work.  Trust me, it was nuts!

Adding the window frame
Adding the window frame
Peeping in the (almost) window
Peeping in the (almost) window
Peeping out the window
Peeping out the window
Not a bad view from the new window in our small cabin
Not a bad view from the new window in our small cabin

We found pretty quickly that the slowest part about installing the windows is installing the adhesive-backed flashing that should water-proof the window/door opening and further prevent water from entering the building.  It is slow and tedious but super important so we have been taking our time to do it right.  I know, it seems like a pretty big change for us, but we do try to do the important stuff right.

The moon was huge as we were packing up
The moon was huge as we were packing up
Sunset over the forest at our land
Sunset over the forest at our land

I think the best part about going up to our place is that we are always greeted by something beautiful. Sometimes it is rosy cheeks and sometimes it is a beautiful full moon on the horizon…that’s the important stuff and it always seems to be done right!

 

See all of the progress on the cabin